Fermentation and Bottling
The Action of Yeast
Choice of yeast is most important, for herein lies one of the secrets of successful beer making.
Many people obtain brewers’ yeast from their local brewery and impart to some extent some of the characteristics of the beers turned out by that brewery. Others use dried yeast or bakers’ yeast from doubtful sources, but don’t do this yourself. Far better to get a good yeast from one of the suppliers listed at the end of this book, either top or bottom fermenting kind. Bottom fermenting yeast settles to the bottom of the fermenting vessel; most of this is left behind when the beer is bottled. Any in suspension at bottling time settles to the bottom of the bottles and sticks so hard that all but the merest trace of beer can be poured off clear before the yeast is disturbed.
Many home operators very successfully use yeast from bottled beers. They get a bottle of their favorite stout, or Guinness or Worthington and let it stand overnight. You then pour off the beer very carefully - not into the sink, of course, drink it! leaving about an inch of beer in the bottle. This last inch will contain the variety of yeast used in the beer you have bought. This may be brought into activity by boiling about a quarter pint of water and about an ounce of sugar together. When this is cool pour into the bottle containing the yeast using a funnel. Give a shaking, plug the neck of the bottle with cotton wool and in a day or two or perhaps even in a few hours, this little lot will be fermenting ready to add to the batch of beer you have been waiting to make.
When this batch of beer is nearly finished, you may take a little of the yeast from the top or bottom, treat it as above and you will have a new nucleus ferment readv to add to the next batch when advised in the recipes. You can do this each time you make a batch of beer.
The practice of using yeast from bottled beers can only be done successfully when the beers are dark; this is because only dark beers have a yeast deposit. Bright, light, sparkling ales do not have them.
By the time we add the yeast, sugar will already have been added to the wort in the fermenting vessel. In beer making we add enough sugar to give the amount of alcohol we want and bottle the beer at a point where there is very little sugar left. The fermentation that goes on after bottling charges the beer with the required gas - see draught or bottled beers:
Yeast feeding on the sugar produces alcohol and carbonic acid gas and turns the murky wort into clear foaming beer with a nice percentage of alcohol. The action of yeast has been fully described in various wine books of mine”: it is therefore enough merely to say here that it is the yeast that makes the beer for us, and to explain briefly what happens when yeast is put into the wort. Yeast is a living thing and like all living things it must reproduce itself if it is to survive. When put into a sugar solution - fruit juice in wine making, wort in beer making - it springs to life and almost at once begins to reproduce itself. In so doing it produces alcohol and the gas we see rising in the form of bubbles during fermentation. In wine making, fermentation goes on until so much alcohol is made that the yeast is destroyed by that alcohol. But in beer making we do not want nearly so much alcohol. Therefore, we add just enough sugar to produce the alcohol we want. In wine making we add from two to four pounds of sugar to the gallon. The yeast will use approximately 2~ lb. in producing about 14% of alcohol by volume. This amount of alcohol is usually sufficient to kill the yeast. Therefore any sugar in excess of 2t lb. is left unfermented to sweeten the wine. Obviously, if we use only two pounds of sugar to the gallon the amount of alcohol will be less than 14% and the wine will be dry. The wine will be of 14% and still dry if 2t lb. of sugar is used. If three pounds are used, the wine will still be of 14%, but less dry as there will be half a pound left unfermented to sweeten it.
I mention this to make clear that the more sugar you use the more alcohol you will obtain. But as mentioned, beers should not be too strong; indeed, the amount of sugar given in the recipes is plenty because the amount of alcohol produced from this is ample for beers.
During fermentation a good deal of frothing takes place. This is yeast rising to the surface. Do not disturb unless advised in the recipes in the event of a top fermenting yeast being used.
Coloring
This is far more important than most people imagine. Indeed, breweries are famous because of the water supply they have (or did have before pollution ruined it), and upon the type of water supplied to your district depends to some extent the quality of your beer.
A few years ago an argument started as to which sugar was best for making wines, and has gone on ever since; and I doubt whether it will ever be settled to the satisfaction of all concerned. Now that brewing strong beers has become legal the same argument will rear its head and fling the average operator into a quandary. He will feel that he simply must use the best possible sugar, or feel inadequate, or think that he is not going to make such good beers as can be made.
These are readily obtainable from the many home wine and home brew supply firms listed at the end of this book. Convenient sizes of all containers make purchase and measure easy and inexpensive. Indeed, whether you have a gallon or a hundred gallons on your mind, you are catered for.
Having taken the hydrometer reading you will see at once how much alcohol will be made by comparing the reading (specific gravity) with its potential alcohol by volume. To increase the reading add 2% oz. of sugar for each increase of 50 you require: i.e. 4t oz. for an increase of 100 and 6% oz. for an increase of 150 and so on.
Most chemists, such as Boots and Timothy Whites, and many ironmongers stock thermometers covering all ranges of readings. The range best for brewing is from about 50 to boiling; if it goes beyond boiling point it will not matter. Many operators brewing in the simplest fashion seem to manage without one, but it is best to have one handy as it means that temperatures may be checked as required and this checking results in far more accurate brewing which, in turn, makes for far better beers.
If reading the outline on commercial brewing it will be seen that we need a mash tun for conversion and extraction of the mash-malt and brewery liquor. For this we may use a two-gallon polythene pail. This is quite suitable for a four-gallon lot, as we can make the amount up to four gallons at a later stage, thus avoiding the use of a larger vessel. We shall also need a copper for boiling the wort _ the strained mixture from the mash tun plus hops and any other additions. The copper may be an ordinary domestic boiler provided it holds two or three gallons comfortably. A galvanized copper (boiler) may be used provided no acid is added until the wort is poured into the fermentation vessel. Acid added earlier than this would react on the metal to produce unpleasant tastes and effects and even poisoning. A very large iron saucepan with a mottled blue lining or similar wash boiler would also be suitable. Even so, it would still be wise never to add acid until advised in the recipes. In this way risk of metal contamination is avoided. Lined vessels must not be chipped. Do not use enamel pails for boiling the wort as these often contain lead in the glaze; this can cause lead poisoning. For fermentation purposes a polythene dustbin bought especially for the purpose is ideal. Before using it stand it on a level surface and put in one gallon of water. Mark on the outside with suitable paint a line where this reaches. Then add another gallon and make another mark. Do this with a third, fourth and fifth gallon until you have a bin marked from bottom to top at gallon levels. This will avoid a lot of messing about later on when a recipe calls for making up to a certain level with water.
It is a fact that in an hour or so of your spare time once a week enough beer can be made to last an average drinker a fortnight. A four-gallon lot may be made in any kitchen and it takes only a moment or two to assess how long thirty-two pints of the best will last.
Whether it be ale, lager, stout, old ale, pale ale or just beer from the barrel - it, or they - are all beers. But this has not always been so. For centuries ‘unhopped’ beer - that is, beer made without hops was known as ale. Only beer made with hops was known as beer. However, as time went on, hops found their way into all beers whether they were known as ales, beers, stouts or what have you. The real difference between the various beers comes in the treatment of the malted barley, the amount used in the various beers and the amount of hops used in each.
The first operation in commercial brewing is the milling of the malted barley. As with drying hops, and malting the barley, skill is required if the best results are to be obtained. The malted barley is milled so that it is hardly more than cracked. From the mill the malted crushed barley or ‘grist’ is conveyed to the mash tuns (our mash tun will be a two-gallon polythene pail, as we shall see later on). The mash tuns of the brewery are enormous copperdomed vessels, often holding many thousands of gallons. It is in these that the first great changes take place. The malt is fed into these and mixed with water - from now on called ‘liquor’ simply because in the brewery there is no such thing as water except the stuff they wash the floors with. Brewery liquor, then, and malt form the wort in the mash tun. This is brought to and maintained at a temperature suited to the particular enzyme whose action is required to take place first. It is then increased and increased again until the brewer is satisfied that the changes brought about by the various enzymes are complete. At this stage the wort is boiled. As soon as the malt is put in the mash tun and wetted, the process halted in the malting kiln recommences. Starch is converted to sugars by digestive ferments or by the enzyme action just mentioned. Temperature control during this stage is essential because certain enzymes work - bring about their changes - at temperatures that would destroy others. U nderheating would merely leave certain enzymes inactive so that the desired changes would not take place - or only partly take place. Complete change by enzyme action is necessary if good beers are to be produced.
It stands to reason that if we want good beers we must follow as closely as possible the methods used by those who know how to make them best of all the commercial brewers. Obviously we cannot possibly follow the commercial brewer through every process from growing the barley and hops to bottling the finished product, with gigantic machines handling two or three hundred bottles a minute. Nevertheless, we can follow him most of the way.
The lengthy discourse on commercial brewing is designed for those who will be using grain malts (so that they may see for themselves how closely they will be following the commercial brewer and to give them a clear understanding of the subject). Beginners using malt extracts need not bother to read this unless they want to from the interest point of view; for, strictly speaking, and because they are using the simplest methods, this does not concern them. It will, of course, when they decide they are ready to go in for making the very best of top-rate beers using grain malts.
This resource is designed for all types of home brewers, from the veriest beginner with not the slightest idea where to begin to those with some experience looking for means to improve their product.